Tool and Die Steel O1 Bars

Rupal Metals, a Delhi, India-based leading manufacturer and supplier of premium Tool and Die Steel O1 Bars, has years of experience in precision and follows a strong commitment to it. Rupal Metals provides premium-grade O1 tool steel that matches global standards for quality and performance. Rupal Metals stands out with its strong infrastructure, sophisticated processing methods, and customer satisfaction commitment. Rupal Metals serves all kinds of industries such as automotive, aerospace, and tool-making industries by offering their durable and reliable steel solutions that conform to precise specifications. They sell their Tool and Die Steel O1 Bars extensively for consistent performance and precision dimensions.

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O1 Tool Steel Round Bar

Die Steel O1 Rods

O1 Tool and Die Steel Bar

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What is Tool and Die Steel O1 Bars?

Tool and Die Steel O1 Bars are oil-hardening cold work tool steels containing high carbon and chromium as the primary composition. Their typical chemical composition is Carbon (0.90–1.00%), Chromium (0.50–0.60%), Manganese (1.00–1.20%), and trace amounts of Vanadium and Tungsten. This composition provides excellent hardenability and wear resistance. Mechanically, O1 steel offers a hardness of up to 63 HRC after heat treatment, good dimensional stability, and moderate toughness. Its fine grain structure and uniform hardness make it very suitable for precision tooling and die applications with sharp edges and consistent performance.

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Tool and Die Steel O1 Bars Specifications

  • Standard : ASTM A681, ASME SA681
  • Dimensions : EN, DIN, JIS, ASTM, BS, ASME, AISI
  • Form : Round
  • Diameter : 10 mm ~ 900 mm
  • Size : 0.08 mm to 25.00 mm
  • Diameter Range : 0.040 mm – 12 mm (0.0016” – 0.4724”)
  • Application : Lathe Tools, Milling Cutter, Cutter Blades, Boring Tools, Twist drills, Milling Knives, Reamers, Taps, Metalcutting saws, Screw Cutting Tools, File Cutter’s Chissels, Drills, Hobs, Drill Bits, Tread cutting tools etc

Chemical Compositions of Tool and Die Steel O1 Bars

CHEMICAL PROPERTIES O1 STEEL (%)
Carbon 0.85-1.00
Manganese 1.00-1.40
Silicon 0.50
Chromium 0.40-0.60
Nickel 0.30
Tungsten 0.40-0.60
Vanadium 0.30
Copper 0.25
Phosphorus 0.03
Sulfur 0.03

Mechanical Properties of Tool and Die Steel O1 Bars

MECHANICAL PROPERTIES O1 STEEL (Imperial)
Tensile Strength 245000 psi
Yield Strength 218000 psi
Elongation at Break 0.00%
Modulus of Elasticity 31000 ksi
Hardness (Rockwell) 50
Hardness (Vickers) 517
Hardness (Knoop) 513

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Equivalent Grades of Tool and Die Steel O1 Bars

Country USA German Japan
Standard ASTM A681 DIN EN ISO 4957 JIS G4404
Grades O1 1.2510/100MnCrW4 SKS3

Thermal Properties of Tool and Die Steel O1 Bars

Properties Conditions
T (°C) Treatment
Thermal expansion 10.6 x 10-6/ºC 20-260

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Tool and Die Steel O1 Bars Types

Chrome Molybdenum Steel O1 Bright Rods
O1 Cold Rolled Die Steel Bar
CrMo O1 Cold Drawn Bars
O1 Hot Forged Round Bars
O1 Hot Rolled Tool Steel Bar
Tool and Die Steel O1 Threaded Bar

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Frequently Asked Questions (FAQ)

When choosing O1 tool and die steel bars, consider factors like hardness, wear resistance, machinability, heat treatment requirements, intended application (e.g., cutting, stamping), and cost-effectiveness for long-term use.

O1 tool and die steel bars have moderate resistance to corrosion due to their carbon content and alloy composition. However, they are not stainless and can rust without proper maintenance, such as coating or regular oiling.

O1 tool and die steel can be welded, but it's crucial to preheat and control cooling rates to prevent cracking. Post-welding heat treatment is recommended to restore its hardness and properties.

Tool and Die Steel O1 Bars Uses

Tool and Die Steel O1 Bars have widespread applications in industries where accuracy and longevity are paramount. The typical uses are in blanking dies, punches, broaches, cutting tools, and gauges. O1 steel’s high resistance to wear and its capability to hold a cutting edge make it a favorite for fine cutting tools and delicate dies. It is also applied to the production of shear blades, threading dies, and forming tools. Because of its hardness hardening stability, O1 is best for tools with little distortion. Its equilibrium properties render it versatile for applications in hand tools and industrial machine components with extended service life.

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