Tool and Die Steel D2 Bars

Rupal Metals stands out as a trusted manufacturer and supplier of Tool and Die Steel D2 Bars right in the heart of Delhi, India. They serve a diverse range of industrial clients, earning a solid reputation for their commitment to quality and precision machining. Their D2 steel bars are crafted to meet both national and international standards. Known for its high-carbon, high-chromium composition, Tool Steel D2 boasts exceptional wear resistance, impressive hardness, and stability during heat treatment. With a robust supply chain and the ability to customize specifications, Rupal Metals guarantees timely delivery and reliable performance, making their D2 bars a top choice for tooling and die-making industries.

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D2 Tool Steel Round Bar

Die Steel D2 Rods

D2 Tool and Die Steel Bar

Table of Contents

What is Tool and Die Steel D2 Bars?

Tool Steel D2 Bars are made up of about 1.5% Carbon, 11–13% Chromium, 0.3% Manganese, 0.3% Silicon, along with trace amounts of Vanadium and Molybdenum. This alloy is air-hardening and features a high content of carbon and chromium, which provides remarkable wear resistance and edge retention. After heat treatment, the typical hardness falls between 55 to 62 HRC. It also boasts a tensile strength of around 1900 MPa and high compressive strength, making it perfect for cold work applications. Even after extensive heat treatment and machining, this steel maintains its dimensional stability.

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Tool and Die Steel D2 Bars Specifications

  • Standard : ASTM A681, ASME SA681
  • Dimensions : EN, DIN, JIS, ASTM, BS, ASME, AISI
  • Form : Round
  • Diameter : 10 mm ~ 900 mm
  • Size : 0.08 mm to 25.00 mm
  • Diameter Range : 0.040 mm – 12 mm (0.0016” – 0.4724”)
  • Application : Lathe Tools, Milling Cutter, Cutter Blades, Boring Tools, Twist drills, Milling Knives, Reamers, Taps, Metalcutting saws, Screw Cutting Tools, File Cutter’s Chissels, Drills, Hobs, Drill Bits, Tread cutting tools etc

Chemical Compositions of Tool and Die Steel D2 Bars

ASTM A681CMnPSSiCrVMo
D21.41.60.10.60.030.030.10.611130.51.10.71.2
DIN ISO 4957CMnPSSiCrVMo
1.2379/X153CrMo121.451.60.20.60.030.030.151.611130.710.71
JIS G4404CMnPSSiCrVMo
SKD111.41.6 0.60.030.03 0.411130.20.50.81.2

Mechanical Properties of Tool and Die Steel D2 Bars

Mechanical PropertiesMetricImperial
Hardness, Knoop (converted from Rockwell C hardness)769769
Hardness, Rockwell C6262
Hardness, Vickers748748
Izod impact unnotched77.0 J56.8 ft-lb
Poisson’s ratio0.27-0.300.27-0.30
Elastic modulus190-210 GPa27557-30457 ksi

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Equivalent Grades of Tool and Die Steel D2 Bars

CountryUSAGermanJapan
StandardASTM A681DIN EN ISO 4957JIS G4404
GradesD21.2379/X153CrMo12SKD11

Thermal Properties of Tool and Die Steel D2 Bars

PropertiesConditions
T (°C)Treatment
Thermal expansion10.4 x 10-6/ºC20-100

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Tool and Die Steel D2 Bars Types

CrMo D2 Cold Drawn Bars
Chrome Molybdenum Steel D2 Bright Rods
D2 Hot Forged Round Bars
D2 Cold Rolled Die Steel Bar
D2 Hot Rolled Tool Steel Bar
Tool and Die Steel D2 Threaded Bar

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Frequently Asked Questions (FAQ)

Tool and Die Steel D2 Bars can be welded, but it's challenging due to their high carbon content. Preheating, post-weld heat treatment, and using specific filler materials are essential.

Tool and Die Steel D2 Bars are semi-corrosion-resistant due to high chromium content (12%). While not fully stainless, they offer moderate resistance to rust in less aggressive environments.

Tool and Die Steel D2 Bars should be stored in a dry, ventilated area to prevent moisture exposure. Use protective coatings like oil or rust inhibitors to minimize corrosion risk.

Tool and Die Steel D2 Bars Uses

D2 Tool Steel Bars find their place in a variety of tooling applications that demand superior wear resistance and edge retention. They are commonly used for blanking dies, forming dies, shear blades, punches, and industrial knives. Thanks to its high hardness and ability to keep a sharp cutting edge under pressure, it’s ideal for intricate dies and cutting tools. In the plastic mold sector, D2 bars are utilized for mold cavities and inserts. Their toughness and durability also make them perfect for cold forming tools, gauges, and wear-resistant components in various heavy-duty manufacturing settings.

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