Aluminium 1100 Forgings

Rupal Metals is a well-respected name in the metal industry, proudly based in Delhi, India. As a top manufacturer and supplier of high-quality Aluminium 1100 Forgings, they are recognized for their exceptional purity, corrosion resistance, and workability. This makes Aluminium 1100 perfect for a wide range of general-purpose industrial applications. Rupal Metals specializes in creating precision-forged components that are customized to meet specific customer needs, ensuring excellent surface finishes and precise dimensions. With a strong commitment to quality and reliability, the company caters to various industries, including electrical, food processing, chemical, and architectural sectors, providing cost-effective solutions with timely delivery and consistent performance both domestically and internationally.

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Aluminium 1100 Hot Forging

Aluminium 1100 Cold Forging

Aluminium 1100 Rolled Forging

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What is Aluminium 1100 Forgings?

Aluminium 1100 is a commercially pure aluminium alloy, boasting at least 99.0% aluminium along with trace amounts of copper (up to 0.05–0.20%), iron, and silicon. This alloy isn’t heat-treatable, but it shines with its excellent corrosion resistance, high thermal and electrical conductivity, and good workability. Its mechanical properties include a tensile strength ranging from 90 to 130 MPa, a yield strength of about 35 MPa, and an elongation of up to 35%, depending on the temper. While it may not be as strong as other alloys, Aluminium 1100 is fantastic for forming and welding, making it a great choice for cold forging and shaping complex components.

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Forgings

Aluminium 1100 Forgings Specifications

Standards : ASTM B247, B247

Temper : H14

Specification : DIN, ASTM, BS and all International Standards

Flat bar blocks : up to 27″ width and 15,000 lbs.

Cylinders and sleeves : up to 50″ maximum O.D. and 65″ maximum length

Discs and hubs : up to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged rings : up to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shafts : up to 144″ maximum length and 20,000 lbs.

Aluminium 1100 Forgings Chemical Compositions

Alloy Fe Si Mg Mn Cu Zn Ti Cr Each AI
1100 (min) 0.35 0.25 0.01 0.01 0.05 0.01 0.020 Trace 0.05 99.60%
1100 (max) 0.50 0.35 0.03 0.05 0.20 0.05 0.030 Trace 0.15 remainder

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Packaging

Aluminium 1100 Forgings Mechanical Properties

Alloy Temper UTS(Mpa) % Elongation
Min Max 0.5 mm -0.8 mm 0.81 mm – 1.30 mm 1.30 mm – above
1100 O 75 110 20 25 29
H12 95 130 5 6 7
H14 110 145 3 4 5
H16 130 165 2 3 4
H18 150 2 2 3

Aluminium 1100 Equivalent Grades

STANDARD UNS USA Japan France AMS ISO
Aluminium 1100 A91100 AA1100 JIS A1100P NF 1100 4102 1100-F Al99.0Cu

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Aluminium 1100 Forgings Types

Aluminium 1100 Upset Forging
Aluminium 1100 Impression Die Drop Forging
Aluminium 1100 Press Forging
Aluminum 1100 Open Die Hammer Forging
Aluminium 1100 Compression Forging
Aluminium 1100 Closed Die Forgings

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Frequently Asked Questions (FAQ)

Aluminum 1100 forging allows custom shapes like rings, discs, bars, flanges, stepped shafts, and intricate profiles, ideal for aerospace, automotive, and industrial applications requiring high corrosion resistance and ductility.

Aluminum 1100 is unsuitable for high-temperature forging applications due to its low melting point and poor strength at elevated temperatures, making it better suited for cold working or low-temperature uses.

Aluminum 1100 offers excellent corrosion resistance, high ductility, good thermal conductivity, lightweight properties, and exceptional workability, making it ideal for custom forgings requiring precise shapes and resistance to harsh environments.

Aluminium 1100 Forgings Uses

Aluminium 1100 Forgings are perfect for applications where corrosion resistance, ductility, and conductivity take precedence over high strength. You’ll find them in a variety of uses, such as electrical conductors, heat exchanger components, light reflectors, cookware, chemical storage tanks, signage, and architectural accents. In the food and chemical sectors, 1100 is particularly valued for its non-toxic, non-reactive properties.

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